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Production Line for Scouring Pads / Polishing Materials

Project Definition

China Industrial Materials Scouring Pads / Polishing Materials

Customer Requirements

Coarse denier fiber structure; requires stable thickness and uniform 3D structure.

Project Achievements

Thickness deviation ≤ ±0.05 mm.
CV ≤ ±5%.
No obvious cloud spots; uniform structure.

Solutions

01

Combination of Air-laid + Needle Punching

Improves 3D fiber distribution.
Enhances structural loftiness/bulkiness.

02

Stable Reinforcement with Medium Needle Density

Needling density 88–176 punches/cm².
Guarantees structural stability without over-compacting.

03

Full Line Capacity Balance Design

Capacity ≈ 310 kg/h.
Carding ≈ 335 kg/h to match the full line.

Process Flow

Process flow diagram

Visual Proof

Production Line Visual Proof

Factory visit

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