Production Line for Water-soluble Sea-island Microfiber Leather Base Fabric
Project Definition
ChinaAutomotive InteriorWater-soluble Sea-island Microfiber Leather Base Fabric
Customer Requirements
Water-soluble sea-island microfiber is more eco-friendly, but the difficulty of processing and forming is significantly higher. It is essential to guarantee surface quality under high basis weights.
Project Achievements
Stable operation for over 4 years.
Product quality exceeds the customer's retained sample standards.
Established as the customer's core high-value-added product.
Solutions
01
Mature Needle Punching Structural Design
Established a proven configuration for sea-island microfiber needle punching lines (13 needle punching machines / 20 needle boards).
Stability verified across multiple projects with extensive technical expertise.
02
Simulation & Optimization of Needling Trajectory
Simulated various needling patterns to confirm critical needle density → Reduced trial production runs and accelerated target achievement.
03
Enhanced Process Stability Control
Precision control of key components (Three-plate system).
High-load structural design (adapted for high-resistance materials).
